This dedicated welding solution for power tower bases adopts 6‑axis robot, 3D vision and edge‑computing technology. It copes with complex welds and workpiece dimensional deviations of power steel‑structure parts, supports parametric programming and scan‑code startup, compatible with MES system, greatly cuts teaching time, debugging cost and labor input.
Case Details
Power tower bases are complex steel‑structure parts with diverse specifications and complicated welds. Manual welding is labor‑intensive, and dimensional deviations bring great difficulties for standard robots.
Zhiliuxing’s solution integrates 6‑axis robot, 2‑ton dual‑axis positioner, dedicated welding power source, 3D vision, robot controller, teach pendant and special upper‑computer platform. It leverages robot control, 3D vision and edge computing to cut teaching time, reduce debugging cost and labor expenditure.
- Full‑process data management, compatible with MES
- Parametric programming from drawing dimensions, auto‑generate programs
- Scan‑code startup; 3D vision automatically identifies weld positions
System Composition
- Welding Robot Workstation
6‑axis robot paired with 2‑ton dual‑axis positioner and special welding power source; cooling tank optional.
- 3D Vision System
500 mm field‑of‑view, identifies weld feature and compensates assembly deviations.
- Controller & Hand‑held Teach Pendant
High‑performance controller and ergonomic teach pendant for stable operation.
- Welding Process Package
Supports arc tracking and laser tracking for reliable weld quality.
- Upper‑computer Platform for Tower‑Base Welding
Parametric programming, production scheduling, scan‑code trigger, MES‑ready.
Industry Applications
For power‑steel‑structure industry, automatic welding of various power tower bases.
