Our intelligent welding solutions combine 2D vision, laser seam‑tracking, welding expert system and offline programming. It overcomes the limitations of traditional welding robots, relaxes upstream workpiece tolerance requirements, lowers operator skill threshold, and delivers stable automated welding performance for sheet‑metal, auto‑parts, heavy machinery, shipbuilding and steel‑structure industries.
Case Details
Welding is a general‑purpose common technology, acting as a key processing procedure for a large number of manufacturing enterprises. Welding quality directly determines the quality of finished products. At present, most domestic enterprises still rely on traditional manual welding solutions, resulting in low welding automation rates.
For one thing, different welding scenarios call for distinct welding processes, yet traditional welding robots cannot provide mature process support. For another, inconsistent processing quality from upstream procedures makes it hard to guarantee base‑material consistency and dimensional tolerances, so conventional tooling positioning fails to work properly.
Zhiliuxing innovatively integrates 2D vision, laser seam‑tracking system, welding expert system and offline programming system. It solves multiple pain points of traditional welding robots: complicated operation, high‑level welding expertise required for operators, strict tolerance requirements for upstream processing, and low automation level.
System Composition
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Welding Robot Workstation
The workstation includes arc‑welding robot, welding power source and full welding kits. Single‑axis / dual‑axis positioners and robot travelling mechanisms are optional to meet actual production demands.
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2D Vision & Laser Seam‑Tracking System
2D vision completes positioning for welding base materials. The laser seam‑tracking system collects real‑time weld‑seam data, enabling the robot to accurately locate weld centers and generate welding trajectories automatically, which greatly cuts operational complexity.
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Edge Server & Welding Expert System
Deployed on edge servers, the welding expert system connects data across all welding links to enable remote monitoring and data push. Leveraging big‑data analytics and machine learning, it continuously optimizes welding processes. Ordinary engineers operating the robot can achieve welding quality comparable to senior welders.
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Offline Programming System
With this system, engineers can manage robot tasks and adjust motion & process parameters via office PCs, realizing true unmanned and automatic welding.
Industry Applications
Welding technology is widely used across many sectors: sheet‑metal & hardware, automotive & motorcycle components, heavy‑duty machinery, shipbuilding, steel structure and construction.
